Align Technology (ALGN) FY2025 10-K Annual Report

Filed: Feb 27, 2026
Health Care
Orthopedic, Prosthetic & Surgical Appliances & SuppliesSEC EDGAR

Align Technology (ALGN) 10-K annual report for fiscal year 2025, filed with SEC EDGAR on Feb 27, 2026. This page provides AI-powered analysis including business overview, management discussion & analysis (MD&A), risk factors, and key financial data such as revenue, net income, gross margin, operating margin, and return on equity (ROE) extracted from XBRL.

Align Technology FY2025 10-K Analysis

Business Overview

  • Global med-device co: design/manufacture/market Invisalign clear aligners (~80% revenue), iTero scanners, and exocad CAD/CAM software via integrated Align Digital Platform
  • 2025 new launches: iTero Lumina Pro with NIRI technology (March), Align X-ray Insights AI-based caries detection in EU/UK (March), Invisalign MAOB for Class II teen patients (December)
  • Direct fabrication via Cubicure (acquired Jan 2024) scaling toward millions of 3D-printed devices/day; retainers and pre-fab attachments pilot releases planned 2026
  • Headcount ~20,290 as of Dec 31, 2025 — down 3.1% YoY and 6.1% vs 2023, signaling ongoing workforce contraction despite product expansion
  • Invisalign holds only ~10% share of ~22M annual global orthodontic case starts — massive untapped market framing core growth narrative

Management Discussion & Analysis

  • Revenue $4,035M, up 0.9% YoY ($+$36M); Clear Aligner +0.5% to $3,245M, Systems & Services +2.7% to $790M
  • Gross margin 67.2% vs 70.0%; operating margin 13.5% vs 15.2%; Clear Aligner margin 31.9% vs 35.4%; Systems & Services margin 38.8% vs 35.0%
  • Best segment: Systems & Services op margin 38.8% vs 35.0%; worst: Clear Aligner dragged by $77M accelerated depreciation and ASP decline 3.9% ($1,245 vs $1,295)
  • Operating cash flow $593M vs $738M YoY; capex $102M; buybacks $466M; $831M remaining under repurchase program; no dividends
  • Key risks: tariff volatility, macro uncertainty dampening discretionary spending, orthodontic starts down four consecutive years; FY2026 capex guided $125–$150M

Risk Factors

  • Section 232 investigation by U.S. Dept of Commerce into PPE/medical device imports directly threatens Align's Mexico-manufactured clear aligners shipped to U.S.
  • iTero HQ in Israel near Hamas conflict zone; Mexico manufacturing exposed to drug cartel/gang activity disrupting production and logistics
  • Heavy dependence on sole-source suppliers for specialized resin, rapid prototyping machines, and iTero optics components with no quick replacement path
  • Competitors integrating AI/ML into orthodontic workflows risk commoditizing Invisalign; DTC aligner companies bypassing doctor channel further erode pricing power
  • Revenue concentrated in Invisalign System as primary revenue driver; restructuring plans executed three consecutive fiscal years signal persistent operational instability

Align Technology FY2025 Key Financial Metrics
XBRL

Revenue

$4.0B

+0.9% YoY

Net Income

$410M

-2.6% YoY

Gross Margin

67.2%

-281bp YoY

Operating Margin

13.5%

-167bp YoY

Net Margin

10.2%

-37bp YoY

ROE

10.1%

-80bp YoY

Total Assets

$6.2B

+0.3% YoY

EPS (Diluted)

$5.65

+0.5% YoY

Operating Cash Flow

$593M

-19.6% YoY

Source: XBRL data from Align Technology FY2025 10-K filing on SEC EDGAR. All figures in USD.

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